1000MM *1500MM Carbon Fiber Autoclave Industrial Autoclave Machine CE Mark

High quality 1000MM *1500MM carbon fiber autocalve with CE mark

1. DESIGN SKETCH 3D

1) WORK SPACE: 1000MM *1500MM

2) VACUUM PORTS 4 NOZS

3) DESIGN FOLLOWING RULES OF"OLYMSPAN "

4) CE mark

2．LISTED SPECIFICATIONS

3. SPECIFICATION IN DETAIL

1) Temperature: Maximum working temperature:180ºC

3) Heating rate:0‐3ºC/min based on average air temperature from ambient to the maximum temperature

with empty load.

4) Cooling rate: 0‐3ºC /min based on average air temperature from maximum temperature to 60ºC with empty load.

5) Steady‐state temperature control accuracy: ± 2ºC

6) Pressure: Maximum working pressure:0.9MPa

7) Pressurization rate: 0.1MPa/min

8) Depressurization rate: 0.1MPa/min average rate from the maximum pressure to 0

Steady‐state pressure control accuracy: ±0.015MPa

4. SYSTEM INTRODUCTION

4.1 FLANGE CAP

1) Flag swing. Hydraulically operated door with sideward open.

4.2 BODY

1) Adopt SA515

2) Paint:Autoclave will be primed and painted color according to customer required, here it is cool-gray in paint

3) Approximate shipping weight: 5,000 KG.

4.3 INSULATION

1) Interior insulation structure

2) Internal sheet metal: Insulation liner,

3) Insulation:Mineral wool insulation: 100mm.

4) High density insulation which is environmental material

4.4 LOADING DESIGN

1) Floor supports rails

2) Loading: 1200 kg

3) Cart: Full length cart with 1000kg loading capability

4)Cart wheel with stand high temperature

4.5 Motor& fans air flow

1)Fan Motor: 3KW, 380V, 3PH – 50 Hz

2)Motor mounting: Capsule with water cooling .

3)Motor jacket cooling system

4)Flow‐switch indication to PC

5) Temperature detection alarm, PC monitoring

6)Autoclave tank pressure control speed,Easy disassembly without removing fan impeller,Fan motor for non seal design

4.6 HEATING CONTROL

1)Electric heating via Inconel (Stainless steel )tubular heaters:

2)Heaters mounted back at end of autoclave which moving wheels for easy system maintenance.

3)Estimated Heater size:60KW

Two linear regulator for heating power, each unite guarantee heating work efficient and energy saving.

5)SSR banks with safety contactor.

6)Proportional control 0‐100% output

4.7 PRESSURE CONTROL

1)Automated Inlet and exhaust valve, stainless‐steel construction,Proportional control 0‐100% output

2)Manual exhaust valve, stainless‐steel construction

3)Exhaust silencer (Outside of room be ok)

4)Pressure transducer:1

5)Accuracy: ± 0.25%

4.8 VACUUM SYSTEM

1)Vacuum source ports: 8total

2)Each source port will include: 1/2” NPT pipe feed through

3)External manual blocking valve, 2‐piece ball valve, stainless‐steel

4)Stainless‐steel tubing, 1/2”

5)Vacuum pressure transmitter 4 pcs

6) Accuracy: +/‐ 0.25%

7) Vacuum pumps: quantity 1,flow rate of each one: 40m³/h. Pumps will be

selectable from control computer for four modes of operation:

8) 0.1m³ Vacuum buffer tank 1 pcs.

4.9 TEMPERATURE MEASUREMENT UNIT

1)Air temperature thermocouples: 2

2)Ω‐J, including computer monitoring/control.

Part thermocouple jacks:6

3)Ω‐K, including PC monitoring, data‐acquisition, and control

4)Measurement precision: +/‐1.1C

4.10 SAFETY GUARANTEE PART

1)Pneumatic, mechanical, and electrical interlocks for door closure

2)High temperature controller with alarm/interlock

3)Pressure safety relief valve, certified to CE standard,one is for use,

4)Oxygen monitoring system interlocked to the Autoclave door safety lock to prevent

opening of the door until a safe oxygen level is achieved.

4.11 MAINTANCE PLATFORM

4.12 AUTOMATICAL OPERATION SYSTEM

1) 10’ touch screen, provide full automatic composite material curing process.

2)Allen Bradley switches, buttons, lights, etc.

Allen Bradley

3) Power system components

4)Nema‐12 enclosure Main circuit breakers, standard interrupting

Nema‐12

5)Motor starters

6) Contactors,

7)Thyristor/SCR: Chromalox

4.13 Main control scenes showing details of autoclave running

1) Data view details on view scenes to show all ports information

2) Temperature sensors location point and working scenes, view temperature distribution trend of mold

3) Simulation view scenes for simulate progress work going on to avoid accidents happened.

4) Immediate curve scenes to show all running trend interior of autoclave

5) Data setting

6)Thermocouple correction screen

7) Data output

8) Excel

9) OPERATION ENVIRONMENT

A 100% environmental material non-toxic

B Workable environmental 5~45℃, moisture 5~45℃

5. DUTY FOR BUYER AND SELLER

5.1 SELLER RESPONSIBILITY

1)All the electrical cables and wires connection between power cabinet, pressure

vessel and all other autoclave subsystem.

2)All piping of autoclave vacuum, pressure, cooling valve bracket.

3)Connect pressure nitrogen and instrument air pipes to autoclave points of connection.

4) Connect exhaust pipe from silencer to outside workshop

5)Connect cooling water pipe to autoclave’s cooling valve inlet

6)Autoclave startup and commissioning

5.2 BUYER RESPONSIBILITY

1)The following items including materials will be provided by the customer:

2)Connect power cables to autoclave main circuit breaker

5.3 PAYMENT AND LEADING TIME

1) 30% down payment, 70% before delivery.

2) Leading time is 90days after get down payment.

6)Assistant work for autoclave commissioning

6.1) Autoclave transport works

6.2) To complete connection and installation works for vacuum, pressure and cooling water system

Under the instruction of seller engineer at site

6.3) Provide material of testing at buyer site

6 . SELLER SITE CONFIRM

1)Autoclave will be tested, inspected, and accepted according Boeing D6‐49327Technical Specification.

2)The Inspection Report of Autoclave will be provided after acceptance test.

3)Autoclave will be fully assembled and quality tested at the Olymspan factory.

4)Equipment skid/platform is provided and integrated. The skid holds the control panel,

power panel, cooling system, vacuum pumps, and so on.

5)100% quality testing and commissioning of autoclave at factory prior to shipping.