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ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

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Good quality Concrete Autoclave for sales
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ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

China ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm supplier
ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm supplier ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm supplier ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm supplier ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm supplier

Large Image :  ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

Product Details:

Place of Origin: China
Brand Name: OLYMSPAN
Certification: CE,ASME and GB150
Model Number: FGZ

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: 100000USD-300000USD
Packaging Details: nude
Delivery Time: 90days
Payment Terms: L/C, T/T
Supply Ability: 20 sets per month
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Detailed Product Description
Name: Carbon Fiber Autoclave Fan Type: Ring Type
Heater Material: 304 SS Heating Power: 240KW
Cooling Type: Water Cooler Material: SS

ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

 

OL2260 composite autoclave detailed introduction

ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

 

Composite autocalveΦ2200mm×6000mm technical data

1.1 name Unit Data
  Use   For composite
Autoclave type Set Horizontal
Door type Set Hydraulic side open
Effective diameter mm 2200
Effective length mm 6000
Max working pressure MPa 1.6
Max working temperature 250
Autoclave shell material   SA516
Autoclave body flange material   SA105
Insulation type   Inside insulation
Insulation material  

· Aluminosilicate ceramic wool(temperature resistant

· ,inflaming retarding)

Rate of temperature rise ℃/min Unloading 0.1~3℃/min
Rate of temperature down ℃/min Unloading 0.1~3℃/min
Stop of temperature down 60
Inside temperature evenness ±2.0(unloading average)
The difference of keeping temperature control ±1.0(unloading average)
Thermocouple Piece

· Temperature measurement use K type thermocouple, total 12 pieces and all are mutual independence

;air couple 2 pieces, moulds temperature measurement 10 pieces

Rate of pressure rise MPa/min 0-0.05(Unloading can be adjusted)
The rate of pressure release MPa/min 0-0.05(Unloading can be adjusted)
The precision of pressure control Mpa ±0.014
The temperature of autoclave surface Room temperature+20℃,parts not exceed 60℃
Loading material weight Kg 2000(the rail inside autoclave)6# light rail
Silencer noisy dBA ≦75
1.2 Basic design
  Working temperature range 5~40℃
Power supply V 380V Three phase
Frequency Hz 50
Pressure of control air source MPa 0.8
Purity of control air source   -5℃ non oil,dew piont-5℃
Cycle water pressure MPa 0.3
1.3 Air cycle system
  Fan type   Ring type
Fan quantity   1
Fan power KW 45
Fan control way   Frequency conversion start and stop control (PID Auto adjust)
1.4 Heating system
  Heating type   Electric
Heater quantity Piece 1
Heater material   304 SS
Heating power KW 240
Heating unnit   Power regulator( by PID)
Heating control type   hierarchical control by PID
1.5 Cooling system
  Cooling type   Water
Cooler quantity Set 1
Cooler material   SS
Cooling control type   Main cooling adjust valve
Pre cooling adjust valve
Air cooling adjust valve
Manual bypass
1.6 Vacuum system
  Vacuum pump type Set 2,sucking sate≥160m3/h, one use one spare
Vacuum connection quantity Piece 8
Vacuum line piece 8
Vacuum measurement Piece 8
The ultimate limit vacuum Mpa -0.098MPa
Vacuum tank ≥0.5
Vacuum soft pipe   8pieces,2m,4m,5m each 6 pieces
1.7 Control system
  Siemens PLC+ touch screen Set 1
Schneider components Set 1
  Heating unit Set 2
  Control panel Set 2

2,The system and function of our autoclave

3.1 Door  
1 The quick opening mechanism is designed by combining the advantages of the fast open door side arm of hot pressed autoclave at home and abroad. The opening, closing, turning and locking of the quick door mechanism is designed as a hydraulic driving form. After the open door mechanism is opened, it is located on one side of the autoclave. The hot pressing tank adopts the hydraulic opening / closing door device, and the tank door has independent supporting structure, which has enough rigidity and strength without deformation. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
2 Opening direction dues to client
3 The gasket for sealing use V type silica rubber, and temperature resistant 260℃, normally can be use more than 1000 times. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
4 The door has manual safety interlock device and manual stop device. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
5 Can measure the temperature inside autoclave, when the pressure in autoclave is not in right condition, cannot open door. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
3.2 Autoclave system  
1 Design will be according to ASME code.

ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

 

2 Autoclave shell use SA516material, body flange use SA105 material
3 Paint: after the completion of the autoclave, first grinding, polishing, rust removal, and then spraying rust primer as primer; good anticorrosion marking;
4 Can be according to client requirement, need to provide the color alta.
5 Total weight: around 30T
3.3 Heating system  
1 Electric heating, heated by stainless steel tube. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
2 The heater is fixed on the end of the autoclave, with movable wheel, can be removed easily for daily maintenance
3 Heater power: around 240KW;
4 Power regular control heating area, can realize high efficiency and economize. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
5 Power regulator classification contactor control: control heating stability, high control precision;
6 PID (self setting)Proportional control 0‐100% output
3.4 Cooling system  
1 304 Stainless steel heat exchanger, all internal wetted parts are stainless steel ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
2 Heat exchanger fixed on the end of the autoclave, with movable wheel, can be removed easily for daily maintenance
3 PLC Proportional control 0‐100% output control cooling valve ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
4 PLC Proportional control 0‐100% output control the cooling combine way of air cooling, atomized moisture cooling
3.4 Description of pressure rise and pressure release
  PLC proportional control 0‐100% output pressure rise valve. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
PLC proportional control 0‐100% output pressure release valve
With silencer.
3.4 Insulation and air conducting system  
1 Insulation type:Inside insulation ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
2

· Material: Aluminosilicate ceramic wool(temperature resistant

,inflaming retarding)

3 Insulation thickness:100mmmm
4 Insulation lining plate: The stainless steel guard plate, the heat insulation layer inside the tank, the lining steel plate adopt the structure without rivet, effectively prevent the rivet from expanding and contracting, and keep out the heat insulation cotton, and have good protection measures. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
5 The air conducting tube is made of stainless steel, and no riveting is convenient for installation and maintenance. The inner diameter of the air conducting tube is 3000mm, and the length is 6000mm. The two sides of the air conducting tube are also provided with hooks, and the vacuum hose and thermocouples can be suspended. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
3.5 Safety system  
   
1 There are pneumatic, mechanical, and electrical door closing interlocking mechanisms. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
   
   
2 It has over temperature alarm / interlock, overpressure alarm / interlock, vacuum leakage alarm / interlock.
3 The interlocking of the fan and the heating pipe, and the heating pipe can be started after the fan is opened.
4 Safety valve is installed, according to ASME standard.
5 With air zero pressure, temperature detection system, air pressure, temperature is not safe when the pressure, can not open the door, in order to prevent the pressure to hurt people.
3.6 Vacuum system  
1 With two vacuum pumps as vacuum source, rotary vane vacuum pump (one use and one as spare) is adopted, and the pumping rate of each vacuum pump is 160m3/h, which ensures the vacuum pressure of the membrane cavity -0.098MPa (absolute pressure). ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
2 The buffer tank vacuum and vacuum vacuum system equipped with 0.5m fand integrated together. A safety valve is set on the vacuum storage tank. When the vacuum pipeline is evacuated due to the leakage of the vacuum bag, because the fault is not cut off in time, and the pressure of the vacuum tank rises to a positive pressure value, the safety valve automatically opens and exhausting, and protects the vacuum storage tank and the vacuum pump.
3 2 vacuum pumps can be automatically switched every 1 hours; limited protection vacuum pump service life
4 The vacuum system is measured and separated, and the 8 way vacuum pipeline DN15 is controlled by high and true pneumatic ball valve. The 8 way is used to measure the vacuum degree through the pressure transmitter (the vacuum degree can be adjusted and the numerical value can be set), and the detection accuracy is high. Each chouce vacuum pipeline can be controlled separately, with separate work of relative independence, to ensure the stability and safety of the vacuum system in vacuum pipeline; all pipes are made of stainless steel; ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
3.7 Auto control system  
1 The control system consists of a dual SIEMENS PLC200 SIMATIC series programmable controller + touch screen to control the whole process. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
3 Touch-screen is easy to monitor and operate. It has shortcut menu and operation button. It displays and records real-time data curve, it can set and display program curves, display actual operation curves, and monitor current equipment's working status in real time. The temperature of each point, the pressure in the tank and the degree of vacuum are recorded and recorded. It can monitor the operating condition of current hot pressing tank (heating, fan running, valve display operation control, temperature, pressure and vacuum). The alarm point information of the hot pressing tank system can be displayed in real time. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
4 The working procedures such as temperature, pressure, time and vacuum are automatically controlled by SIEMENS PLC+ touch screen. It is a new energy saving, high efficiency and environmentally friendly heating and curing control program developed by our company. The program is designed for the automatic vacuum pumping, automatic heating, automatic heat preservation (set a number of processes and procedures, each program can set up multiple heating insulation section), automatic booster, automatic packing, automatic unloading (set a number of processes and procedures, each program can set a plurality of boost pressure section), automatic control of the whole process of working time. The process time, process temperature and process pressure can be modified on line. The process can be stored in U disk. After setting the process program, there is no need for the operator to get the goods directly after the process time is reached, so as to save manpower and energy. The backup has manual operation function and can be operated automatically and manually to complete the whole process control process. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
5 The temperature and pressure vacuum curve is automatically generated to monitor the whole process. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm
6 The temperature and pressure vacuum historical report is generated automatically, and the U disk can be connected for printing. ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

Contact Details
Jiangsu olymspan thermal energy equipment co.,ltd

Contact Person: alex

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